Fluid spray nozzle

ABSTRACT

A fluid spray is provided by apparatus ( 12 ) which includes jet spray ( 13 ) means for producing at least two jets of fluid ( 10,11 ). The jets of fluid at least partially intersect to thereby provide a predetermined spray pattern of fluid, preferably fan shaped. The jets of fluid ( 10,11 ), from nozzles, can be directed towards a vehicle windscreen or headlamp.

[0001] The present invention relates to spray nozzles for vehicular screen wash systems. In particular, but not exclusively, the invention relates to a spray apparatus which is able to produce a “fan” shaped fluid spray for use in windscreen washers and headlamp washers.

[0002] A number of systems exist for cleaning the headlamps and windscreens of vehicles. One of these systems utilises a nozzle which includes two apertures which are directed away from each other. This produces two columns of cleaning fluid which can be directed on the screen which requires cleaning. Such a system is not very efficient at cleaning since much of the fluid sprayed from the nozzle is wasted or tends to overly reduce visibility through the screen.

[0003] An improved system uses a fan type jet which is sprayed on the vehicle screen. In this system a fan shaped spray is produced in which most of the fluid lies substantially in a single plane but which fans out from the nozzle itself. In order to produce such a fan type spray a fluid logic element is required in the nozzle. This nozzle produces a single column of fluid but oscillates from side to side rapidly to spread the spray into the fan shape. Such a device is described in U.S. Pat. No. 4,508,267.

[0004] However production of such nozzles is complicated and expensive to manufacture. Furthermore use of the solid state fluid logic element means that the nozzle is also susceptible to faulty operation.

[0005] It is an object of the present invention to at least partly mitigate the above-mentioned problems.

[0006] It is a further object of embodiments of the present invention to provide a spray nozzle which produces an efficient screen washing system.

[0007] According to one aspect of the present invention there is provided apparatus for providing a fluid spray comprising jet spray means for producing at least two jets of fluid, said jets of fluid at least partially intersecting to thereby provide a predetermined spray pattern of fluid.

[0008] Preferably the jet spray means comprises at least two orifices each disposed so that the jets of fluid exit each orifice as a column of fluid are directed towards the column of fluid exiting the other orifice.

[0009] Conven“iently the orifices are disposed offset from one another so that only a portion of the cross sectional area of the columns of fluid intersect.

[0010] Advantageously the predetermined spray pattern is a fan type spray pattern.

[0011] Preferably the apparatus is a fluid spray noble.

[0012] According to a second aspect of the present invention there is provided a method of providing a predetermined spray pattern comprising the steps of producing at least two jets of fluid, and directing said jets in a direction so that they at least partially intersect.

[0013] Embodiments of the present invention will now be described hereinafter with reference to the accompanying drawings in which:

[0014]FIGS. 1a and 1 b show views of an arrangement of nozzle orifices.

[0015]FIGS. 2a and 2 b illustrate views of a second arrangement of nozzle orifices.

[0016]FIGS. 3a and 3 b illustrate views of a third arrangement of nozzle orifices.

[0017]FIGS. 4a and 4 b illustrate views of a fourth arrangement of nozzle orifices.

[0018]FIGS. 5a and 5 b illustrate views of a fifth arrangement of nozzle orifices.

[0019]FIGS. 6a, 6 b and 6 c illustrate views of a sixth arrangement of nozzle orifices.

[0020]FIGS. 7a, 7 b, 7 c and 7 d illustrate different nozzles and orifice arrangements.

[0021]FIGS. 1a and 1 b illustrate how the orifices 10, 11 of a spray apparatus 12 such as a spray nozzle according to a first embodiment of the present invention are arranged. The orifices are square, although circular apertures can be used. The orifices are formed in a nozzle, not shown, which can be arranged on a vehicle such as an automobile. The nozzles can be directed so that fluid sprayed from the nozzle sprays a vehicle screen for cleaning. Such a screen could be a windscreen or headlamp. FIG. 1a shows a view from above whilst FIG. 1b illustrates a view in the direction of arrow Z in FIG. 1a.

[0022] Cleaning fluid 13 is ejected from the orifices by means of pumps not shown. Other devices capable of ejecting fluid under pressure could be used.

[0023] The orifices are angled and shaped so that fluid exits each of the orifices as a column of fluid. The two columns of fluid intersect an angle of 60° to one another in a region proximate to the spray nozzle. Other angles of intersection could be used.

[0024] The jet orifices overlap over an imaginary centre line 14 shown in FIG. 1b. By selecting the degree of overlap 15 and selecting the angle at which the fluid jets intersect the shape of the fluid spray which results can be tailored according to a desired shape and/or pattern. Preferably the pattern of spray is fan shaped as this results in a substantially uniplanar spray which can cover the largest area of a vehicle screen without wasting cleaning fluid such as water.

[0025] Also by changing the ratio between the surface area of the fluid jet which intersects and the surface area which does not intersect the “fan” spray pattern characteristics are changed. The fan spray pattern can be produced by jets of a suitable size for motor vehicle screen wash and headlamp wash systems. Typical jet sizes tested include 0.8 mm nominal diameter and 0.8 mm square orifices.

[0026] For example with two jets both of 0.8 mm square dimensions and aligned so as to partially intersect at an included angle ∝ of 60° at a distance a of approximately 3 to 4 mm from the fluid outlets a fan spray pattern of approximately 60° is produced. This is with a dimension b of approximately 5 to 6 mm.

[0027]FIGS. 2a and 2 b illustrate a second embodiment of the present invention in which the overlap of the orifices 20, 21 is reduced. As a result less of the column of fluid exiting each orifice intersects. As a result the spray pattern distilled from the nozzle is altered accordingly. In particular in this configuration the resulting fan spray 22 has heavy concentrations of fluid in the outer edge 23 region of the fan pattern whilst a light spray of fluid is achieved in between the middle 24 of the fan.

[0028] If the intersecting area is approximately 0.1 mm×0.8 mm then the fan produced has a heavy concentration of fluid on the two outer edges with a light spray in between these two edges. This can be produced by using square fluid outlets having dimension c equal to 0.8 mm, dimension d equal to 0.75 mm and dimension e equal to 0.5 mm.

[0029]FIGS. 3a and 3 b illustrate a third embodiment of the present invention in which the offset of the orifices 30, 31 from a centre line is reduced from that of FIGS. 2a and 2 b. If the intersecting area is approximately 0.2 mm by 0.8 mm the fan spray pattern 32 produced has less concentration of fluid on the two outer edges with a heavier spray in between these two edges relative to those concentrations shown in FIGS. 2a and 2 b. The result is still a light spray in between in region 33 with a heavy concentration on the outer edges 34. This may be achieved with dimensions f equal to 0.8 mm, dimension g equal to 0.7 mm and dimension h equal to 0.1 mm.

[0030]FIGS. 4a and 4 b illustrate views of a fourth embodiment of the present invention in which the offset of the orifices 41, 42 from the centre line 14 is further reduced. In this way the columns 43, 44 of cleaning fluid exit the nozzle is more of a face to face manner and thus the cross sectional area of the columns of fluid which intersect is increased. The resulting fan spray 45 has a more or less even concentration of fluid at the edges and in between. The result is an almost even spray with light concentrations on the edges. If the intersecting area is approximately 0.4 mm×0.8 mm the fan spray is almost even with a lighter concentration on the two outer edges with a still heavier spray in between the two edges. In order to produce this square orifices could be used having a dimension j equal to 0.8 mm, a dimension k equal to 0.6 mm and dimension l equal to 0.2 mm.

[0031]FIGS. 5a and 5 b illustrate a fifth embodiment of the present invention in which there is zero overlap of the orifices 51, 52 across the imaginary centre line 14. As a result only the edges of the column 53, 54 of jet spray emitted from each orifice will overlap. The result is a fan spray 55 from the nozzle which has a large/great concentration of fluid at the edges of the fan with a lighter concentration in the centre/middle of the spray. This can be achieved with square orifices having dimension m equal to 0.8 mm.

[0032] Thus even when the two orifices are positioned so that the resulting sprays do not substantially overlap but that one side of each orifice coincides with one side of the other orifice a fan spray pattern is produced where the two outer edges are strongest concentrated and the spray in between the two edges is the lightest.

[0033]FIGS. 6a, 6 b and 6 c illustrate a sixth embodiment of the present invention in which the orifices 61, 61 are fully opposed so that the jet sprays 63, 64 exiting the orifices intersect fully just a short distance from the nozzle. The result is a spray pattern 65 which is substantially conical like a three dimensional fan. FIG. 6a is a view taken in the direction of Y from FIG. 6b. The fan spray pattern can be achieved using square orifices having dimension n equal to 0.8 mm, p equal to 0.4 mm and q equal to 0.4 mm.

[0034]FIGS. 7a, 7 b, 7 c and 7 d illustrate different nozzle and orifice arrangements which can be used to produce the jet spray.

[0035]FIG. 7a illustrates use of adjustable “eyeball” orifices by adjusting the direction of the eyeballs 71 the angle with which the spray jets leave the nozzle together with the offset with respect to one another can be set to select a predetermined spray pattern. FIG. 7a includes an upper top view and lower plan view and includes an inlet 72 for fluid in the lower plan view.

[0036]FIG. 7b illustrates an alternative configuration using pipes or tubes which enable the required angle and offset to be achieved. FIG. 7b includes an upper top view and lower plan view and includes an inlet 72 for fluid in the lower view.

[0037]FIG. 7c illustrates a still further alternative for producing the orifices in the fluid spray nozzle. Fluid can be pumped via inlet 72 into a nozzle housing 73 in any suitable way. The housing includes a body portion 74 which is closed at an exit end by a plate 75. The plate is drilled or pierced or moulded in such a way as to provide orifices in it. By selecting the size and shape and angle of the orifices together with an offset which determines what proportion or ratio of the fluid spray jets interact, the final spray pattern from the spray nozzle can be selected. FIG. 7c includes a lower side view of the body and plate and an upper view of just the front of the plate.

[0038]FIG. 7d illustrates a still further alternative for producing the orifices in the fluid spray nozzle. This includes an insert 76 which can be secured in the nozzle body 77. The insert includes a central feed port 78 through which fluid can be pumped or otherwise introduced. Two fluid channels 79, 80 are formed at different heights in the insert and are generally arcuate in shape so that as fluid exits each channel the two ensuing columns of fluid interact as above described. By selecting the vertical distance at which fluid exits the orifices the offset with respect to each other can be selected. FIG. 7d includes an upper view from the top of the insert, a middle view of the underside of the insert and a lower view from the front of the insert in the body moulding.

[0039] The fluid droplet size produced within the spray pattern of the intersecting jets has been observed to be suitable for the application of motor vehicle screen wash and headlamp wash systems under both static and dynamic conditions.

[0040] Different methods of producing two jets or more which intersect or partially intersect could be used such as described above. It will be understood that more than two jets of fluid could be used providing the ratio of intersecting fluid sprays is carefully controlled. It will also be understood that the number of jet sprays used could be provided by separate spray nozzles closely spaced.

[0041] It will be understood by a person skilled in the art that alternatives to the above recited alternatives could be made without departing from the scope of the present invention. 

1. Apparatus for providing a fluid spray comprising: jet spray means for producing at least two jets of fluid, said jets of fluid at least partially intersecting to thereby provide a predetermined spray pattern of fluid, said predetermined spray pattern being provided by selecting the degree of overlap of the fluid jets and the angle at which they intersect.
 2. Apparatus according to claim 1 wherein said jet spray means comprises: at least two orifices each disposed so that the jets of fluid exit each orifice as a column of fluid directed towards the column of fluid exiting the other orifice.
 3. Apparatus according to claim 2 wherein the orifices are disposed offset from one another so that only a portion of the cross sectional area of the columns of fluid intersect.
 4. Apparatus according to any one of claims 1 to 3 wherein the fluid jets intersect in a region proximate to said apparatus.
 5. Apparatus according to claim 1 further comprising jet directing means for varying the direction in which the jets are sprayed.
 6. Apparatus according to claim 1 or 2 wherein said jets have a fluid drop size which is greater on edges of the jets than in the centre.
 7. Apparatus according to any preceding claim wherein said jet spray means comprises a part annulus channel on either side of a flat disc.
 8. Apparatus of any preceding claim in which the predetetermined spray pattern is a fan type spray pattern.
 9. Apparatus according to claim 8 in which the concentration of fluid at outer edges of the fan type spray pattern is greater than the fluid concentration between the edges.
 10. Apparatus according to claim 8 in which the concentration of fluid at outer edges of the fan type spray pattern is lesser than the fluid concentration between the edges.
 11. Apparatus according to any preceding claim in which said fluid is a cleaning fluid.
 12. Apparatus according to any preceding claim in which said apparatus comprises a fluid spray nozzle.
 13. Apparatus according to claim 12 in which the nozzle comprises a screen wash nozzle.
 14. The fluid spray nozzle of any preceding claim in which between 0% and 50% of the cross-sectional area of each jet overlaps.
 15. The fluid spray nozzle according to claim 12 in which said nozzle comprises a windscreen washer for a vehicle.
 16. The fluid spray nozzle according to claim 12 in which said nozzle comprises a headlamp washer for a vehicle.
 17. A method of providing a predetermined spray pattern comprising the steps of: producing at least two jets of fluid; directing said sets in a direction so that they at least partially intersect; and selecting the degree of overlap of the fluid jets and the angle at which hey intersect.
 18. The method according to claim 17 further comprising the steps of: varying the direction of said jets to thereby vary a fluid drop size in said jets.
 19. The method according to claim 17 comprising varying the direction of said jets to thereby vary the concentration of fluid in edge and centre regions of the spray pattern.
 20. A method according to any one of claims 17 to 19 wherein said predetermined spray pattern is a fan spray pattern.
 21. The method according to any one of claims 17 to 20 further comprising the steps of varying the jets direction to thereby produce a spray pattern having reduced the fluid fill in between edges of the jet sprays.
 22. A fluid spray nozzle constructed and arranged substantially as hereinbefore described with reference to FIGS. 1 to
 3. 